Contributing to the Environment through Products and Services

Taking Measures in Product Development

We are accelerating efforts to reduce the environmental impact of Yaskawa Electric’s products by making energy conservation, the recycling and saving of resources, and proper management of chemical substances into priority objectives. These objectives apply throughout every stage of the product lifecycle̶―from materials procurement, manufacturing, and sales, to actual use and recycle or disposal.
In product development, Yaskawa Electric has formulated product assessment regulations and set up a system to verify that ecoconscious design is being used and to prevent the release of products that do not achieve a certain level. By introducing life cycle assessment(LCA) practices, we have also enabled visual measurement of environmental impact at every stage in a product’s life cycle. This clarifies product issues and has made it possible to verify the effectiveness of countermeasures. We intend to make use of these arrangements to continue reducing the environmental impact of our products even more throughout their entire life cycle.

Green Products:
Contributing to Improve the Global Environment through Climate Change Control

Through its products, Yaskawa will continue to remarkably improve productivity and energy saving of its customers and reduce the burden on the environment around the world.
It has created a system in which it uses an evaluation system from an environmental perspective to certify products which meet certain criteria as “Green Products” and those that have the best environmental functions in the industry as “Super Green Products”.

dummy_ph

In FY2016, we certified five series as “Super Green Products” and two series as “Green Products” for a cumulative total of 12 certified series and look to continue add to our certified series totals.
Super Green Certified Products have won high acclaim from outside the company, such as the Energy

Super Green Products

Year Product name Key points for environmental consideration External awards
FY2016

Yaskawa AC drive
GA700

A new, general-purpose AC drive that maximizes motor efficiency as the fourth energy saving choice

Monitoring of motor power consumption and maximization of energy efficiency at all times

Simple tuning with EZ Open Loop Vector Control

Improved maintainability with support for cloud-based solutions

Compliance with the RoHS Directive and REACH regulation

SERVOPACK

Σ-7-Series

SGD7C

Two-axis SERVOPACK with built-in controller

Savings in energy, resources, space, and wiring through the creation of an integrated SERVOPACK

Effective use of regenerative power

Applications include creating small-scale systems without a PLC

・Compliance with the RoHS Directive and REACH regulation

56th hosting of 10 major new products prize,
Nikkan Kogyo Shimbun Ltd. in 2013 (Japan’s capacities award)

SERVOPACK

Σ-7-Series

SGD7S and SGD7W

Achieves savings in energy, resources, and space by controlling two axes with one SERVOPACK

Improved power density by 5% or more, and effective use of regenerative power

Lower weight, fewer wires, fewer components, and a completed LCA

Compliance with the RoHS Directive and REACH regulation

56th hosting of 10 major new products prize,
Nikkan Kogyo Shimbun Ltd. in 2013 (Japan’s capacities award)

Robot controller
YRC1000 (small panel)

A controller that embodies the concept of “Smart, Slim, Savings”

The smallest size in its class

Universal size

New operation control (high precision and high speed)

The lightest programming pendant

2016
Good Design Award

Robot
MOTOMAN-AR1440,
MOTOMAN-GP12

 

Robots that achieve high productivity with best-in-class payload and speed

The fastest robot in the 12-kg payload class

Improved energy savings

Improved application range through size reductions

Improved convenience through enhanced environment resistance and better maintainability

FY2015

Matrix converter
U1000

A regenerative all-in-one drive that realizes AC-AC dual conversion

  • ・Energy saving through efficient use of regenerative energy
  • ・Free of high harmonics (individually clears high harmonics control guidelines)
  • ・No need for peripheral equipment to cope with high harmonics
  • ・Reduction in size of space required for installation, less wiring needed
  • ・Function for switching to commercial power supplies

2015 Energy Conservation Grand Prize
(minister’s prize, Ministry of Economy, Trade and Industry)

Medium-voltage AC drive
FSDrive-MV1000

A medium-voltage drive that realizes the smallest size in the world, comprising a simple main circuit configuration

  • ・The smallest size in the world
  • ・The best industry standards for conversion efficiency
  • ・Free of high harmonics (individually clears high harmonics control guidelines)
  • ・A multi-motor operation feature
  • ・Maintenance enabled by individual cell

2013 Energy-Efficient Machinery Award
(JMF’s President Award, The Japan Machinery Federation)

優秀省エネルギー機器

AC servo motor
Σ-7 series

A servo motor that realizes small size, high precision, and high efficiency.

  • ・Small size
  • ・High resolution
  • ・High efficiency, low heat generation
  • ・Improved water resistance (IP67)

56th hosting of 10 major new products prize,
Nikkan Kogyo Shimbun Ltd. in 2013 (Japan’s capacities award)

Green Products

Year Product name Key points for environmental consideration
FY2016

Photovoltaic solar inverters
Enewell-SOL P2

Excellent conversion efficiency in a small size that uses fewer wires

Improved energy generation performance (high-efficiency conversion and quick rise in efficiency curve)

Support for oversizing solar panel arrays and maximizing the energy harvest

Smaller size and uses fewer wires

Bestact (relay)

Used in the automatic train stop system of the Shinkansen and many other types of equipment due to recognized performance and reliability.

Longer service life for lower replacement frequency

Lower weight and a board mounted type eliminates wires

FY2015

Advanced vector control AC drives
A1000

A Yaskawa AC drive with current vector control that can be used for high efficiency synchronous motors

  • ・Control enabled for any motor
  • ・Control with encoder-free positioning
  • ・Innovative torque features
  • ・Equipped with a diverse array of auto tuning functions

Machine controller
MP3300

A machine controller based on the concept of consideration for the environment and energy conservation

  • ・Enabled with the fastest scan synchronization in the industry
  • ・High precision control (double-precision type; compatible with 64-bit integers)
  • ・Greatly reduced time required for setup
  • ・Monitor function for servo power consumption

Development of Products with Consideration for Resource Saving

The matrix converter U1000 is a next-generation drive product that was initially developed for the purpose of saving resources, recycling, protecting the environment, safety, and enhanced energy saving. The size of the area required for its installation has been reduced by 65 % and wiring has also been reduced by 70 %.

  • dummy_ph

Examples of Environmental Contributions through our Products

(1) Contributing to the Environment through Power Supply Regeneration and Incorporation of Higher Harmonic Control Equipment

The conventional power supply regeneration equipment configuration with the AC drive + converter connected required higher harmonic control parts (input AC reactor, higher harmonic filter reactor/capacitor). The use of these parts required a large number of wiring and a large control panel, and the control parts also gave rise to energy loss.
To solve this problem, we have developed and released the Matrix Converter U1000 as a next-generation motor drive product that incorporates all circuits necessary for power supply regeneration. This product makes possible not only energy savings by power supply regeneration but also realizes savings in wiring and space due to not requiring higher harmonic control parts and thereby contributes to significant resource savings as well as energy savings by elimination of the energy loss caused by higher harmonic control parts.
The Matrix Converter U1000 exhibits excellent environmental performance through power supply regeneration + resource savings + energy loss reduction.

Introduction of Application Example of Our Products

(2) DC Multilink

DC multilink is a system which connects existing electrical machinery with direct current (DC) having less conversion loss. The regenerative energy of a motor or natural energy generated by solar power or wind power is directly charged in a capacitor, and the charged power is used for emergency power supply, or peak shift, peak cut, or peak electric power assist as it is direct current (DC) with the expectation of an increased power-saving effect.

Automated Warehouse Generating Electricity

We applied the DC multilink to the automated warehouse (stacker crane) in operation at our Robot Plant No.2, and verified the regenerative power control technology*. When rotating by itself, a motor consumes electric power, but when the motor is rotated, electric power is generated, which is called regenerative electric power.
In this case, the regenerative power produced by rotating the motor when the crane descends is charged, and it is discharged when the crane ascends to assist the starting power.
The manner of adding conventionally discarded regenerative energy to “energy conservation by pick-up” and performing “peak electric power suppression” at start-time is visualized on a real-time monitor to provide opportunities to consider the use of regenerative energy for our customers’ facilities.

Comparison between with and without peak electric power assist

For verification, evaluations are still going on at present with functions included to safely use equipment, such as the stop charge mode for reliable peak electric power assist and automatic avoidance mode to continue operations even when the charge capacitor is abnormal.

* We conduct verification by using .

(3) EV System

Rapid Charging Battery-powered Boat “RAICHO”

Our EV technology has been adopted for the rapid charging battery-powered boat “RAICHO” built by Tokyo University of Marine Science and Technology.
This battery-powered boat realizes “low noise and low vibration,” “no exhaust or CO2 emissions while cruising,” “high output and short charging time,” etc., with use of a lithium-ion battery and propulsion motor.

  • Rapid charging battery-powered boat “RAICHO”

  • Our EV drive system

PAGE TOP